PVG32 Actuator Seal Fix
Posted by Doug Hanson - 09/09/09 at 07:09 pmWant a good seal for your PVG32 actuator?
Hanson Hydraulics Ltd. Blog article:

PVG32 Actuator PVMD
Sauer Danfoss PVG32 PVMD actuators (used on Waratah Processors), have a u-cup sealing the actuator shaft to the housing. It has been my experience that this seal is not included in the PVM seal kit. Waratah has created a seal kit, however it has also been my experience that it contains the wrong u-cup. The u-cup required is a metric size. – 11mm x 17mm x 3mm which is hard to find. The u-cup supplied in Waratah seal kits I have found is 11/16 x 7/16 x 1/8, close but not close enough. They will start leaking in short time.
Here is a repair to replace this hard to find u-cup with an oring.

removing the nut and shaft
Remove the nut from the housing. The oring on the outside of this nut is a 21.2mm x 26 x 2.4 oring and in this application could be 70 durometer. Remove and inspect the shaft for wear or grooving. Have a look inside the housing, older housings had a tendency to crack. Remove the u-cup with a pick, being careful not to score up the sealing area. Once the seal is removed, insert a blind hole bearing puller and expand into the groove, making sure that the tool will not gouge up the seal area. Press on the tool to press the busing out the bottom of the nut.

PVMD parts

Tool assy for pressing the bushing out of the nut

Pressing the bushing out of the nut
Machine .075” off the face of the seal side of the bushing (not the shouldered side). This creates a seal groove .190” tall, perfect for a 2 series oring (205) 70 durometer. Press the bushing back in, pop in your oring, install the shaft, tighten the nut back up and you’ve got an actuator/spool cover that should be leak free for a long time.

Nut, u-cup, Bushing
The orings that seal the face of the housing against the valve body are: 5mm x 9mm x 2mm
Written for Hanson Hydraulics Ltd. Blog
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Thank you for visiting the blog of Hanson Hydraulics Ltd. I hope you find this information on hydraulic repair, design and troubleshooting valuable. If you have any sugestions suggestions or requests, please email me doug@hansonhydraulics.com